2013年8月29日星期四

CNC flame cutting machine cutting plate inclination operating skills


 CNC flame cutting machine cutting plate inclination operating skills
More than 25mm thick metal cutting CNC flame cutting machines in operation, its cutting quality results compared to plasma cutting has obvious advantages, the main

Manifested in the vertical plane and slotted finish, the other using CNC flame cutting machine can provide for the needs of cutting angle, when the use of flame cutting torch high

Degree of control, the teflon hose size of the air pressure, cutting speed and cutting thickness is an important factor to consider. Here CNC flame cutting machine torch inclination to be a simple set

Analysis:

According CNC flame cutting machine automatic cutting and semi-automatic cutting different ways to adjust the distance between each of the torch, determined the amount of drag, and consider cutting compensation; after cutting

Cutting process, the size of the torch angle and direction of the thickness of the steel plate mainly when cutting thick cut pieces of <10mm when needed torch inclination backward 10 ° -15 ° to make the cut

Cut to achieve the best; otherwise you will need to torch perpendicular to the plate surface. Also in terms of quantity kerf width is required to remain entirely based on cutting thickness from the line settings, where

We take the two kinds of thickness to a brief description of the relationship between the two, for the <10mm thick plate cutting kerf compensation generally set to 1mm down; 40mm or more in the timber

Material, cutting kerf compensation setting is generally about 3mm.

CNC flame cutting machines during automatic cutting, hanging steel to cutting platform, should be adjusted unilaterally steel rails across the head and distance difference of 5mm range. In

Semi-automatic cutting, should be cut steel rails placed on the plane, and then cutting machine lightly on the rail. So there is the side facing the torch operator, according to the

Selection of cutting nozzle plate thickness, adjusting cutting straightness and cutting speed.

It should be noted that, before we are talking about are based CNC flame cutting machine processing as the basis for the use of plasma cutting and processing enterprises, achieving angle cut

Cutting process is the socketless fitting establishment of any course, the key lies in matching plasma cutting power source output can be achieved in the process of cutting angle, wear plate thickness changes, such as a

Taiwan LGK-100A plasma power, cutting 8mm thick material, the inclination angle of the cut is relatively limited; while for 10mm thickness of the material is completely impossible dumping

Angle cutting, which is also requested user's attention.

2013年8月27日星期二

cutting machine features and considerations


Feature
1 sawblade. Low noise. Safety;

2 foot switch, automatic pressure and cutting operations;

3 Use the 12mm rubber block binder, not damaged;

4 can be single or multiple sections with saws;

5.800mm long feed channel plate can improve sawing accuracy;

6 automatic side injection, oil can be adjusted separately. Cut no edges, the blade is more durable;

7 This machine was valve block computer machining, sawing accuracy.

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Precautions

1) Move the table or spindle, according to the near or far with the workpiece correctly selected speed, moving too fast to prevent a collision.

2) When programming according to the actual situation to determine the proper processing and processing route, to eliminate the position due to inadequate processing or take the side of the workpiece caused by insufficient strength scrapped

Or early fall off.

3) wire cutting programs and must be confirmed before the amount of compensation is correct.

4) Check the wire tension is adequate. In cutting taper, the tension should be adjusted down to the usual half.

5) Check the electrode wire feeding speed is appropriate.

6) to be processed according to the actual situation of open selection process or adhesion process, under the premise of avoiding interference to shorten the distance between the nozzle and the workpiece. Adhesion plus

Hours of work, the distance between the nozzle and the workpiece generally take 0.05 ~ 0.1mm.

7) Check the jet hydraulic couplings stream selection is reasonable, high pressure jet roughing, finishing with a low pressure jet.

8) from the cutting process stability should observe judge found that adverse timely adjustments.

9) process, should regularly inspect and supervise the cutting conditions and found the problem immediately.

2013年8月26日星期一

cutter Overview


In the machining process, sheet cutting methods are commonly used in hand-cut, semi-automatic cutting machine and CNC cutting machine. Hand-cut flexible and convenient, but hand-cut

Cut quality is poor, dimension error, material waste and subsequent processing workload, while poor working conditions, low production efficiency. Semi-automatic contour cutting machine cutting machine

, Better quality cutting the workpiece, the cutting tool due to its use, is not suitable for single, small and large quantities of cutting the workpiece. Other types of semi-automatic socketless fitting cutting machine while lowering

Labor intensity, but its function is simple, only for some of the more regular shape cutting parts. CNC cutting manual and semi-automatic cutting mode relatively speaking, to be effective

To improve the efficiency of sheet metal cutting, cutting quality, reduce labor intensity of the operator places. Some small and medium enterprises in our country and even in some large enterprises using hand-cut and

Semi-automatic cutting mode is also relatively common.

China's machinery industry steel usage has reached more than 300 million tons of steel cutting very large; reusable fitting With modern machinery industry, for cutting sheet metal work

For efficiency and product quality requirements also increased. CNC cutting machine which is still very large market potential, market prospects more optimistic.

the development of cutting machine


1, after decades of development, CNC cutting machine and CNC cutting energy control systems has made two significant development, flame cutting energy from a single energy

Cutting the development of a variety of energy sources (flame, plasma, laser, water jet) cutting mode; CNC cutting machine control system from the original simple function, complex programming

And input methods, hose fittings developed to a high degree of automation has not fully functional, intelligent, graphical, networked control; drive system from the stepper drive,

Analog servo drive to today's all-digital servo drives;

CNC cutting machine main banjo fitting varieties include the following:

CNC flame cutting machine

CNC plasma cutting machine

CNC laser cutting machine

CNC Waterjet Cutting Machine

Other special special cutting equipment (such as CNC pipe cutting machine, CNC profile cutting machine, other non-metallic special cutting equipment, etc.)

2013年8月23日星期五

Hydraulic Hose


Hydraulic hoses mainly by liquid-resistant inner layer, middle layer, 2, 4 or 6 layers wire reinforced layer, outer layer, the inner layer has a transmission medium under pressure to protect the wire from erosion effects outer layer to protect wire from damage, wire valve block layer is a reinforcing material from the enhancement.

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Temperature

Oil -30 degrees to 80 degrees; air -30 degrees to 50 degrees, the water 0 degrees to 80 degrees.

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Media

For hydraulic power transmission or conveying water, gas, oil pressure medium, in order to ensure that the liquid circulation and transmission fluid energy.

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Feature

1 Hose special selection made ??with synthetic rubber with excellent oil resistance, heat aging resistance.

(2) Hose high pressure, pulse performance.

3 tube tightly, use a soft, small deformation under pressure.

4 hose has excellent resistance around the song and fatigue resistance.

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Use

Products are mainly reusable fitting used in hydraulic support mine, oil field exploitation, suitable for construction, lifting transport, metallurgy, forging, mining equipment, ships, injection molding machinery, agricultural machinery, machine tools and various industrial sectors of mechanization and automation in the hydraulic system has a certain pressure (higher pressure) and temperature based (such as mineral oil, soluble oil, hydraulic oil, fuel oil, lubricating oil) and water-based liquids (such as emulsion, oil-water emulsion, water), and transmission fluid used, the maximum pressure resistance of up60MPa。

Electro-hydraulic block brake - Introduction


Brake System Overview
Brake is braking. Is the moving parts of the mechanical stop or slow the mechanical parts. Commonly known as brakes, brake. Frame from the main brake system, the brake member and the operating device and other components. Some of the brake is also hydraulic couplings equipped with an automatic brake clearance adjustment device member. In order to reduce the size and structure of the braking torque, the brake is usually installed in the high-speed shaft of the device, but the higher security requirements of large-scale equipment (such as mine hoists, elevators, etc.) should be installed near the equipment and part of the low-speed shaft work on. Some brakes have been standardized and serialized by a professional factory for selection.

2013年8月22日星期四

the development of cutting machine


1, after decades of development, CNC cutting machine and CNC cutting energy control systems has made two significant development, flame cutting energy from a single energy

Cutting the development reusable fitting of a variety of energy sources (flame, plasma, laser, water jet) cutting mode; CNC cutting machine control system from the original simple function, complex programming

And input methods, developed to a high degree of automation has not fully functional, intelligent, graphical, networked control; drive system from the stepper drive,

Analog servo drive to today's all-digital servo drives;

CNC cutting machine main varieties include the following:

CNC flame cutting machine

CNC plasma cutting machine

CNC laser cutting machine

CNC Waterjet Cutting Machine

Other special manifold block special cutting equipment (such as CNC pipe cutting machine, CNC profile cutting machine, other non-metallic special cutting equipment, etc.)

cutter Overview


In the machining process, sheet cutting methods are commonly used in hand-cut, semi-automatic cutting machine and CNC cutting machine. Hand-cut flexible and convenient, but hand-cut

Cut quality is poor, socketless fitting dimension error, material waste and subsequent processing workload, while poor working conditions, low production efficiency. Semi-automatic contour cutting machine cutting machine

, Better quality cutting the workpiece, the cutting tool due to its use, is not suitable for single, small and large quantities of cutting the workpiece. Other types of semi-automatic cutting machine while lowering

Labor intensity, but its function is simple, only for some of the more regular shape cutting parts. CNC cutting manual and semi-automatic cutting mode relatively speaking, to be effective

To improve the efficiency of sheet metal cutting, cutting quality, reduce labor intensity of the operator places. Some small and medium enterprises in our country and even in some valve block large enterprises using hand-cut and

Semi-automatic cutting mode is also relatively common.

China's machinery industry steel usage has reached more than 300 million tons of steel cutting very large; With modern machinery industry, for cutting sheet metal work

For efficiency and product quality requirements also increased. CNC cutting machine which is still very large market potential, market prospects more optimistic.

2013年8月19日星期一

variable spring hanger (T, TH, VS, TD)


Spring hanger is mainly used for power plant steam piping or boiler equipment, heat is generated in the operation of its equipment displacement device. Calculated according to the pipeline to determine the force of spring hangers work and thermal displacement requirements.
First, the purpose and principles
Variable spring hanger is mainly socketless fitting used for power plant steam piping or boiler equipment, heat is generated in the operation of its equipment displacement device. Calculated according to the pipeline to determine the force of spring hangers work and thermal displacement requirements, the factory will spring hanger design load for tuning in accordance with: the spring preload and set the cold load position; also marked when cold Theoretic working position.
Spring hanger factory carried out in the factory setting, when mounted to the pipes and equipment after adjustment for such threads will disengage the lock pin, then spring is the design of the actual load required for cold load.
Second, model, type
Variable spring hanger has four series, mainly by the Northwest Electric Power Design Institute of T1, T2, T3, T4, T5 series, East China Electric Power Design Institute of TH1, TH2, TH3 series, TD Series ( JB/J8130.2-1999) and Chemical Design Institute VS series, the series of the same basic characteristics, carrying capacity 20daN-21000daN. Structure are suspended, and parallel suspension bearing type bearing type.
(Three), T, TH structure and model representation:
The form is divided into the middle of the installation hanger connection to connect the upper and lower hanger spring hanger spring TH 1 TH 2, TH 3 three models holder spring.
TH 1 is divided into A, B, C are three types;
TH 1 A (T1) is connected to a single ear hanger spring;
TH 1 B (T2) is connected binaural spring hanger;
TH 1 C for the threaded connection hanger spring;
These three types of china hydraulic hose springs, primarily used for hanging in the beam, the beam tube on the backplane.
TH 2 (T3) for installation in steel beams;
TH 3 (T4) is mainly used in the basic shelving, steel beams, slabs;
T5 parallel suspension type.
(Four), VS, TD structure and model representation:
Variable spring hangers primarily by helical springs, displacement indicator board, shell and elastic nut and other parts.
Variable spring hanger according to the installation, divided into A, B, C, D, E, F, G seven kinds of patterns.
A type ---- on threaded suspension type;
Type B ---- single ear hanging type;
C-type ---- Binaural suspension type;
Type D ---- on adjustable shelving type;
E-type ---- Next adjustable shelving type;
F-type ---- supporting shelving type;
G-type ---- Parallel suspension type;

pipe (size of the head) the classification and standards


Size of the first segment can be divided into concentric reducer and eccentric reducer can be divided according to the material of carbon steel reducer, stainless steel reducer, alloy steel hose nipples reducer; wall thickness can be divided by thin-diameter pipe and thick-walled diameter pipe, tube or high pressure common reducers reducers, standards can be divided into: GB-diameter pipe, non-standard diameter pipe.
Common standards: ANSI, JIS, DIN, GB, SHJ, HGJ other standards
Common Material: 20 #, 20G, 16MN, 15CRMO, 1CR18NI9TI, 304,316 and so on.

47, commonly used in the daily classification and standards elbow?
Elbow classification methods, according to its radius of curvature can be divided into long radius elbows and short radius elbows. According to the angle of the elbow, there is 45o elbows, bends and 180o with 90o elbow. In terms of pressure levels to points, there are about seventeen kinds, and the American standard pipe is the same, there are: Sch5s, Sch10s, Sch10, Sch20, Sch30, Sch40s, STD, Sch40, Sch60, Sch80s, XS; Sch80, Sch100, Sch120, Sch140, Sch160, XXS, which is the most commonly used two kinds of STD and XS.
Daily elbow can be divided into: hydraulic couplings carbon steel elbow / stainless steel elbow / alloy steel elbow / welded elbow / weld elbow / seamless elbow / thick-walled elbow / high elbow / GB elbow / day Standard elbow / American Standard elbow / German standard elbow / non-standard elbow / non-models Elbow / Reducer Elbow / Equal Elbow / Elbow 45 degree / 90 degree elbow / 180 Elbow / 1D bend head / 1.5D elbow / 2 times the elbow / 4 times elbow (Big Bend) and so on.

2013年8月18日星期日

how to reduce fabric hose diameter round loss


Fabric hose because no molding vulcanized rubber hose inside diameter round loss is inevitable, may take the following measures to reduce the degree of loss round:

① rational design of inner plastic recipe, use less liquid softener, and the use of solid softener such as asphalt, resins and other solid Coumarone the tube well connected, easily deformed under pressure;

② inner plastic thickness cost permitting appropriate to increase (to be appropriate to reduce the cost of compensation with gum);

③ outer plastic extruded hose should be closely sulfide emissions and as soon as possible;

④ using direct steam curing, pipe clamp the inner diameter of 25mm hose the following vulcanization tray stacked layers not more than 3 layers stacked inside diameter of 32mm hose should not be more than two layers, inner diameter 38mm above the hose out of round seriously, best not to use this curing process, Boiled vulcanized be limited though, but should be avoided for the production of large diameter hose. Some factories had large diameter hose (32-76mm) conducted coreless direct steam partial pressure vulcanization molding experiments, the solution was bubbled delamination problems and the inner diameter round loss to obtain better results.

Fabric hose diameter round loss solution is: The ends can be uncapped autoclave, the tank in addition to a normal inlet pipes and exhaust pipes, the ends of the tank into the creation of flexible connections steam pipe and exhaust pipe, forming a good hose is placed on the platen vulcanizing car, there are loose ends platen steam through multi-plug pipe fittings, hose ends are inserted into each respective plug inside, fixed with clamps Well, then vulcanized vehicle selected into the tank, respectively, connected multi-plug Explorer and soft steam pipe attached securely closed autoclave, start with one end of the flexible hose connected to the steam pipe to metric banjo fitting enter the steam, and then give it away again autoclave steam, pressure inside the hose high pressure over 0.02 a O.03MPa tank under vulcanization. Hose inside the tank and the need for timely condensate discharge. After curing, while maintaining pressure exhaust steam and spray cold water in the tank to cool cans of soft connecting tube after each unload, pull vulcanized car relieved fixture, remove the hose cutting head checked.

stainless steel metal hose advantage


1, stainless steel flexible metal hose between the pitch.

2, stainless steel metal hose has good elasticity, non-blocking and stiffness.

3, stainless steel metal hose, light weight, caliber and good consistency.

4, stainless steel flexible metal hose, repeated bending resistance, good flexibility.

5, the corrosion resistance of hydraulic hose sleeve stainless steel metal hose, high temperature resistance.

6, stainless steel metal hose rodent, good wear resistance, prevent internal wires are worn.

7, stainless steel metal hose resistant to bending, tensile properties, resistance to lateral pressure resistance.

8, stainless steel metal hose soft and smooth, easy threading mount positioning.

Three effects of stainless steel metal hose

(1) reducing stress pipe installation.

(2) Compensation pipeline rated position.

(3) absorbing the vibration of the piping system.

2013年8月16日星期五

PTFE tube


1 Product description: PTFE commonly known as "plastic" is the world's best engineering plastics, it has excellent chemical stability, corrosion resistance, self lubrication viscosity, electrical insulation and anti-aging ability. In -60 ℃ ~ +250 ℃ temperature long-term use in chemical, mechanical, electronic, electrical, military, aerospace and other fields has been widely used. Products are F4 products, jacking pipes, extrusion tubes, rods, steel liner F4 equipment, pipes, elbows, tees, crosses, reducers, compensators, chlorine pipe, fluorine plastic containers, fluorine plastic pumps.

2 PTFE hose assembly PTFE banjo fitting tube is made of stainless steel woven wire withhold joints composition, commonly known as Teflon (PTFE tube).

PTFE tube covered with stainless steel wire:
First, the corrugated tube (HF01)

The tube through special processing methods, changes the pipe can not be bent around the features, it can be used to connect a low mechanical graphite, ceramic glass pipes, can be used as tankers, tanks, containers, or to the reactor, the discharge pipe , can be used to balance the pipe connections or misalignment due to weather or other causes displacement from the pipe, size change, or to eliminate high-frequency mechanical vibrations. On special occasions but also for tubular reactor or a heat exchanger and so on.

  HF01-1 common type bellows

Available DN10-150mm, length 20-20000mm of F4, PVDF bellows

Standard 1.5mm-2.2mm thickness

Fatigue cycles> = 10000
Use
1 user requirements and connectors according to the characteristics of rational use of quick connector models. (Including the working pressure, the nature of the medium used and the flow rate, temperature, corrosive and ambient temperature, quantity and form of connection piping, etc.)
(2) For users connected to one end of the rigid pipe welded directly should pay attention to the following points:
(1) with special hooks will be inserted rubber seals kit removed after soldering joints until completely cooled, then the seal into the plug kit.
(2) If there is no hose assembly special hooks, also can be filled with a damp cloth or cotton plug seals the inner diameter of jacket to prevent damage to the sealing temperature soldering.
(3) rapid non-conductive material such as a metal plate on the inside in order to avoid breaking current burn affect seal performance and fitting accuracy.
3 spherical ball joints (male) and cone (female) in the use and transport should be protected, not scratches or collision, so as not to affect even the closure of the connection.
4 Select the correct type and reasonably quick connector to install, is to improve the life of two extremely important factors.

Hydraulic hose machine steel hydraulic couplings spindles

Hydraulic hose machine steel hydraulic couplings spindles is generally an even number greater than or equal to 4, the hand-woven, as long as this range are feasible; but mechanical knitting is concerned, on the difficult. Domestic knitting machine setting a fixed number of spindles, and is not adjustable. Therefore, the number of hydraulic hose steel ingot is best knitting machines based on the existing number of spindles to determine.
At present, the domestic knitting machine with 24, 36, 48, and 64 have been introduced along with the. However, they are designed to weave wire mesh sleeve, weaving out of the "double flower" pattern; while steel braided preferably in the form "single flower" pattern. For this type of weaving machines with slight modifications, can be used to weave steel nets.

2013年8月15日星期四

hydraulic components superimposed Technical Analysis


Stacking manifold ways with a variety of specially designed plate connected to valve according to the ordinary requirements of the system stacked up in the hydraulic system integration methods, collectively known as HMB superimposed integration technology. Integrating in this way a hydraulic system, can be seen, modular valves, valve plate hydraulic hose adapters connections and connection blocks. Superimposed valve in the hydraulic circuit block shape its structure, named after the name suggests it is a stacked each other hydraulic valves, is to adapt to this integrated approach and special design. Rather, the overlay is superimposed valve connected hydraulic valves. It is connected to the hydraulic valve plate developed on the basis of integration of new hydraulic components. Which itself contains from 1 to 2 separate valves, its internal structure and general hydraulic valve similar. The valve between the upper and lower surfaces of the joint surface, the valve surface in both imports and exports. In addition, there is for internal connection hydraulic couplings between the valve channels. Therefore, modular valves in the hydraulic valve play both the role of connecting passage between the valve underway role.

2013年8月14日星期三

hydraulic hose reinforcing material, which has several


 Hydraulic hose fittings, currently used and is studying the skeleton data to develop inclusive of cotton, nylon, high-strength steel wire, flax, linen, polyester, glass fibers, asbestos and carbon fiber, rayon and polypropylene, convention, from Select strengthen these categories data, as a decisive factor in voltage grade.

        When dealing with those more special fabrics such as polyester and polypropylene, it is necessary very careful to assure precise heat setting level, or when the onset of vulcanized rubber hose should not have deformed.

        In the use of polypropylene, it is necessary to think about curing temperature carefully. Degrees premise, since in many places, this temperature is very close to the softening point of the substrate. When using this type of yarn or fabric, special adhesive system is also required in order to guarantee the hose and components with plenty of well-organized and the Heart of the bonding results.

        Glass fibers and asbestos hose nipples fibers have been used for steam hose and other heat-resistant hose. Of course, the wire is also used for such use.

        The presentation of a new carbon fiber gum gum category can be used, but the current cost of this new information is high. Therefore, in addition to over the coming years in the space outside the scope does not extend to use; and carbon fiber on which points are worth noting: For tensile strength as compared to the carbon fiber reinforced fiberglass difference information with little or no two who has a high tensile and low density values ​​- equivalent to 25% of steel, however. great benefit of the use of carbon fibers reinforced with such media is high strength steel having a large data five or six times greater than the glass fiber characteristic modulo value, characterized in modulus can be used as a measure of tensile load, which can support the specific component of the beam and not flat clothes, thus. subsequent carbon fiber tends to be used for the reinforcement of metals and ceramics, and not as normal that the pure fiber data: it is Christ in the rubber industry can be very useful in the manufacture of fittings and hydraulic system dynamic sealing,

        Another high-strength, high cost fibers are chemically aromatic amine polyphenol family, a member of the demand is high strength, excellent heat and chemical resistance of places, with it specifically useful. The usefulness of the system include hose: Heavy launch machine (such as persistent heavy-duty engine and diesel engine vehicles convergence refrigeration and heat pipe) and subsea wells seawater for use on equipment-based high-pressure hose and so on.

65, mining machine fabric hose should pay attention to what?

From an opening, you use hydraulic bolt machinery and to improve their quality of life and a perfect mission effectiveness. Mainly hydraulic hose industry significantly affected, forever altered the appearance of human machinery. Hydraulic hose system, relying on high-pressure liquid power of money, cloth hose in order to implement its instinctive drive. This liquid purity is to shut the main form so that it can carry out its objectives, which means to go through the operation of petroleum distillation system hydraulic hose liquid filtration lost any impurities.

       In ancient times the motor cylinder and complicated varieties, will transfer cylinder and motor oil through the control valve hydraulic hose, hose, tubing. In our daily use for performing the main instinctive function, so a lot of mechanical hydraulic hose systems function in their use. Bulldozers, classified as reptiles, rigid plates move applications to participate in another set of each wheel, the use of the continuation of the track. Continue to track the activities of this goal is distributed over a larger surface of the wheel will be removed from pure mechanical quality. Bulldozer equipped with a dozer blade. "

       Bulldozer, even for a long time assigned to various types of machinery, accurate use of terminology to describe a dozer a persistent drive.

      This blade is the application of moving debris, sand and dirt, especially in the establishment of the task. In the first bulldozer, its blade brake, or a winch system moderation. They are currently equipped with a hydraulic cylinder, and promised a finer blade operation. Another exercise its function of hydraulic hose pieces are mechanical excavators. It is a commonly known as the excavation excavator stuff.

       Metal hose which in essence is a persistent machine, equipped with a hinged arm excavation program, the final one bucket. This is the closest to the vehicle's arm is called prosperity, another part is the arm scoop. Bucket and arm, accurate and highly complex activities thriving hydraulic hose momentum.

      Forklift hydraulic hose systems, and power supply. This mechanical lifting and transporting heavy goods, especially in mobile and landing pallet in the warehouse and distribution center inventory using industrial trucks. Forklift mast is progress and reduce the load performed most of the tasks.

the hydraulic control valve


Hydraulic control valve

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(Referred hydraulic valve) is a hydraulic system control element for controlling the hydraulic system pressure of the fluid flow and flow direction, so as to meet the various requirements of different actions actuator.

Hydraulic control valves can be divided according to their role in directional control valves, pressure control valves and flow control valves three categories, corresponding by these valves are three basic circuit: direction control loop pressure control loop and speed loop. Press the control of different ways, can be divided into ordinary hydraulic valve hydraulic control valve, servo control valves, proportional control valve. Different forms depending on the installation, hydraulic valves manifold block can be divided into tubular, plate and cartridge type, and so are several.
Composition

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 Two-way cartridge valve from the cartridge device, the control cover, pilot control valves, manifold blocks, four-part

1 Cartridge - also known as the felling assembly, which consists of spool and sleeve, springs and seals four kinds of parts. Main function is used to control the direction of the main oil line, pressure and flow.

2 Control cover - from the banjo fitting cover of the embedded micro-pilot control element (throttling plug) as well as other parts and other accessories. It is mainly used to secure and guarantee Cartridge seal; communication control oil and felling the link between the control chamber and implement control.

3 pilot control valve - mounted on the control cover (also can be installed directly on the manifold body), is the implementation of action for felling Cartridge smaller gauge control valve. Mainly pain ¢ 10 ¢ 6 and the standard diameter solenoid valve, proportional valve, adjustable dampers, buffers, etc.. Felling larger size may need to use a smaller two-way cartridge valves for secondary control. Dimensions comply with ISO and national standards solenoid valve can be interchanged with the installation of similar products at home and abroad.

4 manifold blocks - used to install Cartridge, covers and other control valve control, communication and control circuit of the main oil blocks

2013年8月13日星期二

hydraulic hose emergency repair of several methods


Hydraulic hose emergency repair of several methods
    During the construction process, construction machinery hydraulic system hose rupture, you can take the following emergency repair methods.
Stick reinforcing method
When the hydraulic system pressure at 25-8.0MPa rupture between the rubber hose can take when sticky patch method: Wipe clean around the hose rupture; painted in the hose rupture "anaerobic" glue, "Ring epoxy resin "glue," 801 "glue or" 502 "in one glue (glue a length of approximately 2-3 times the length of the rupture site); canvas with tape or glue strip overlying wound at 4 - 5 layers (each layer should be coated with glue); would draw canvas strip wound tape the ends tightly knotted; wait until solidification 15-20min after use.
Bundled France
Bundled law applies pressure 16MPa rubber hose rupture following emergency repair. The specific method is: the hose rupture coated gum foregoing construction machinery used in one; rupture site with a width of 2-3 times the length of the oil and rubber adhesive wound at 2-3 layers (each layer should be coated with glue ); No. 12 wire will be wrapped with good oil resistance rubber bundled good; let it solidify.
Bone France
As external forces reusable fitting (shrapnel puncture, crush fracture) or system overload causes large rubber hose rupture site or about to break, you can take the bone France: Wipe clean the hose rupture and cut rupture site; would homemade steel "bone" Insert the hose is cut off ("bone" parts as shown in the drawings, the situation is particularly urgent, they used the same outer diameter of the bone with the hose pipe when the "bone"); plates with homemade clamp the hose and the "bone" chuck (special emergency situations, the available alternative homemade No. 8 wire steel clamp); would take a good hose to clean after use.
Transposition
In the hydraulic system, the same oil rubber hose whose specifications the same, but different oil pressure to bear. Ruptured hydraulic hose mostly bear a larger hose. If W4-60 type excavator, ZL series loader boom cylinder on the two specifications of the same tubing is always connected to the boom cylinder large cavity hydraulic tubing to withstand greater. Accordingly, the method can be used to take transposition: A simple hose rupture sticky patch or bundled; big will the boom cylinder chamber and small chamber tubing can be used interchangeably (ie with unruptured tubing withstand high pressure, with the But after a simple supplement damaged or bundled tubing sticking to withstand low pressure).
Restructuring Act
As the hydraulic system of the rubber hose fittings vary, while high pressure or high pressure hose rupture should not be used "stick and fill method", "bundle Act" or "bone Law", which can be taken to reform law: Saw fitting the hose rupture; find a burst pressure capability, and the length of the hose the hose replacement approximate and saws its fittings; the fracture angle hose fittings welded to the replacement hose; the welding good hose cleaned immediately after use.
Opening Act
In the hydraulic system, valve block some of the oil plays a protective role in system security. Such as: W4-60 type excavator, ZL series loader steering system from the main oil passage through the relief valve to the tank; TY120 bulldozer working device in the hydraulic system relief valve, overload valves, relief valves, etc. oil. When these oil hose rupture in the circuit method can be taken; abandoned in the circuit protection device (such as a "safety valve", etc.); blocked oil hose leading to rupture, so that the oil circuit. In taking break law, should the system load control at rated load between 85% -95%.


on the hydraulic hose expounded the necessity of corporate culture


 Given the fierce competition of hydraulic hose industry, our company decided to start construction of enterprise culture is significant, I believe that through the establishment of corporate culture can enhance employee cohesion, sense of belonging, it can bring a sense of ownership, I will plant flagship product hydraulic hose to even more broad development platform.
        Set forth below under the necessity of:
        Oriented: able to overall corporate culture and corporate values ​​and behavior of members socketless fitting from the guiding role orientation.
        Constraint: enterprise culture thinking of the staff, and psychological and behavioral norms binding effect.
        Cohesion: the corporate culture cohesion function means that when one set of values ​​shared by employees approved, it will become a bonding force, from all of its members to gather together, resulting in a tremendous solidarity and cohesion.
        Incentive: Corporate valve block culture has a member of the enterprise from the heart to produce a high emotional and spiritual effects to forge ahead.
        Radiation: corporate culture, once formed relatively fixed pattern, it will not only play a role within the enterprise, have an impact on the employees, but also through various channels (publicity, communication, etc.) impact on society.

2013年8月12日星期一

the technical parameters


Second, the technical parameters:
Sealing diameter 30-120mm (according to user demand for processing)
Working pressure 1-8MPa (according to user demand for processing)
Starting pressure hydraulic couplings relief valve 0.4-0.5MPa
Work flow injection 4-4.5 tons per hour
Sealing depth of 1-8m
Model
OD
(Mm)
Expanding the scope of the free state
(Mm)
Applicable aperture
(Mm)
Free state working pressure
≤ (Mpa)
Work under compressive strength (Mpa)
Test pressure
Burst Pressure
φ32-2
50 ± 2.0
90 +8-4
60
6
12
24
φ38-2
55 ± 2.0
95 +8-4
65
5
10
20
φ45-2
63 ± 2.0
100 +8-4
75
4
8
16
φ45-4
69 ± 2.0
100 +8-4
75
16
24
32
φ51-2
69 ± 2.0
110 +8-4
90
4
8
16
φ51-4
75 ± 2.0
110 +8-4
90
16
24
32
φ64-2
84 ± 2.0
120 +8-4
100
3
6
12
φ64-4
90 ± 2.0
120 +8-4
100
8
12
16
φ76-2
94 ± 2.0
130 +8-4
110
3
6
12
φ76-4
99 ± 2.0
130 +8-5
110
8
12
16
φ89-2
109 ± 2.0
140 +8-5
130
3
6
12
φ102-2
122 ± 2.0
160 +8-5
150
3
6
12

Steam pipe types


, fabric steam hose:
1, Application: Suitable for conveying no higher than 150 ℃ saturated steam or hot water.
2, features: layer has good heat resistance, the hose burst pressure of not less than 10 times the working pressure.
Steam hose clamping cloth armor:
1, Application: Suitable for conveying no higher than 150 ℃ saturated steam or hot water.
2, features: the outer surface of the hose galvanized metal spiral wound wire, can effectively increase the strength of the tube, increase the bearing capacity. Working conditions for china hydraulic hose complex, have higher requirements for safe operation of occasions.
Second, the PTFE tube:
1, Uses: Widely used in chemical, mechanical, electronic, electrical, military, aerospace, pipeline, petroleum, textile, electrical insulation, environmental protection and other economic sectors.
2, Features: Exterior organized crime, no mechanical impurities, high strength, excellent chemical stability, corrosion resistance, sealing, self-lubricating non-adhesive, electrical insulation and excellent resistance to aging, can be -60 ~ 250 ℃ long-term use, has excellent corrosion resistance and reliable, for conveying high temperature strong corrosive media. And can be processed into O-, S-, □ type and other shapes, the quality is guaranteed.
⑴. Temperature resistance, corrosion resistance, high pressure
Because this product uses a special high-grade PTFE hose, high temperature wire mesh stainless steel with Japanese advanced technology Twill spiral hose, suitable for high temperature, corrosion, high specific environment.
This product 3kg/cm2 under pressure inside the hose can withstand 250 ℃ high temperature steam, while the skin temperature does not exceed 60 ℃, ensure the safety of operations.
This product can 10kg/cm2 valve block steam pressure normal use.
⑵. Lightweight, soft and strong
This product is treated with a special assembly, length 2m (including both ends of the connector) hose weighs only 500 grams. Greatly reduce operator work intensity, while softness strong, free bending, absolutely do not kill tuck impede ventilation.
⑶. Strong anti-destructive
Because this product uses advanced technology from Japan Twill self-locking stainless steel spiral hose protection, can withstand 180kg pull, no damage during normal use.
⑷. Durable
Comprehensive advantages of this product, make life much more than existing types of steam hoses, long-term use does not have to be replaced, greatly reduce the cost and improve efficiency, economical and practical.
Third, the stainless steel pressure metal hose:
1, Uses: Widely used in aviation, aerospace, petroleum, chemical, metallurgy, electric power, paper, wood, textile, construction, medicine, food, tobacco, transportation and other industries.
2, features: corrosion resistance, high temperature resistance, low temperature (-196 ℃ ~ +420 ℃), light weight, small size, flexibility is good.
Fourth, the silicone tube:
4-50MM diameter within the range of any length, cold-resistant, high temperature resistant, non-toxic and tasteless in line with food hygiene, plus fiberglass silicone tube, its moisture and pressure resistance stronger. Can be temperature 300 ℃, the main specifications for diameter 9.5 and 12.7, thickness 3.5, pressure ≤ 0.3MPa, for the mouth of the peristaltic pump tubing through the pump head rolling mill creates a vacuum and drive the fluid flow.

food hose


Application: Suction at room temperature for beer, fruit Khan, cooking oil and other liquids.
Features:
1 for liquid beverage socketless fitting flavor and color will not produce pollution and comply with food hygiene requirements with rubber.
2 hose with red or white plastic material, easy application identification. NOTE: The hose diameter and length can be produced according to user needs.
Cloth transporting food hose
Diameter (mm)

Working pressure (MPa)

Reference diameter (mm)

Hose length

Nominal size

Tolerance

Size (m)

Tolerance (mm)

13

0.8

0.6

23

20

200

16

0.8

0.6

26

20

200

19

0.8

0.6

31

20

200

25

0.8

0.6

38

20

200

32

1.2

0.6

47

20

200

38

1.2

0.6

53

20

200

51

1.2

0.6

66

20

200

64

1.5

0.6

81

20

200

76

1.5

0.6

93

20

200

Steel attracts food hose
Diameter (mm)

Layers of fabric (layer)

Spiral wire diameter (mm)

Fitting length (mm)

Hose length

Nominal size

Tolerance

Size (m)

Tolerance (mm)

Size (m)

Tolerance (mm)

38

1.2

2

2.0

75

15

10

150

51

1.2

3

2.6

100

20

10

150

64

1.5

3

2.6

100

20

10

150

76

1.5

3

2.6

100

20

10

150

102

2.0

4

3.2

125

25

10

150

152

2.0

4

4.0

150

25

10

150

high-pressure hose assembly


High pressure hose assembly uses the high quality steel braided hose or wire winding hose and hose fittings, the special equipment withhold from. According to user needs can choose high-quality carbon socketless fitting   stainless steel fittings, brass fittings, aluminum joints, joint form and thread strictly refer GB Metric (JB1891-1900-77), American standard, British standards, accurate data, reasonable structure , easy assembly, withholding tight, high temperature, high pressure and pulse working condition, no leakage, no off heads, high safety factor, long life, and can be designed and manufactured according to user needs shaped connectors and connector.
Second, the use of medium and temperature, oil -30 degrees to 80 degrees, the air is -30 degrees to 50 degrees, 0 degrees to 80 degrees water for hydraulic power transmission or conveying water, gas, oil pressure medium, in order to ensure that the liquid circulation and transmission fluid energy.